VSBP Process Engineering And Equipment Mart Private Limited

Cast Boosters

Turnkey EPCC Solutions for Cast Booster Explosive Manufacturing Plants

Designing safe, scalable, and high-efficiency facilities for cast booster production using PETN, TNT, and other high explosives.

Who We Are: We are a specialized EPCC contractor for explosive manufacturing facilities, with proven expertise in delivering end-to-end cast booster plants for mining, construction, and defense sectors. Our solutions meet stringent safety, regulatory, and environmental standards globally.

Why Choose Us:

Extensive experience in high-energy explosive systems
Expertise in PETN/TNT melting, casting & booster assembly
Compliance with international explosive safety codes
Turnkey project management from design to commissioning

Our EPCC Services

Engineering

Process Design for Casting and Booster Forming
Thermal Safety Engineering for Melt-Cast Units
Plant Layout with Zoning and Blast Containment
HAZOP, SIL & Fire Risk Assessments

Procurement

Sourcing of ATEX-Certified Equipment
Cast Molds, Load Cells, and Conveyor Systems
PETN & TNT-Compatible Filling Machines
Utilities: Chillers, Ventilation, and Inert Gas System

Construction

Blast-Resistant and Fireproof Civil Works
Spark-Proof Flooring and Static Control Systems
Modular Melt-Cast Units and Material Conveyors
Air Handling Units for Explosive Vapors

Commissioning

Mechanical, Electrical & Process Testing
Thermal and Pressure Safety Validation
Workforce Training and SOP Development
Final Handover with Compliance Certification

Plant Capabilities

TNT/PETN Melting & Pouring Units
Cast Booster Mold Filling & Compaction Systems
Cooling Chambers with Ventilation & Scrubbers
Weighing & Quality Control Lines
Automated Capping and Labeling Stations
Safe Packing and Dispatch Units

Applications

Commercial Mining Initiation Systems
Military High-Energy Booster Charges
Tunneling & Infrastructure Blasting Projects
Research-Scale Cast Explosive Facilities