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FCC Main Fractionator

Precision Fractionation. Maximum Recovery. High-Performance Operation.

At VSBP Process Engineering & Equipment Mart Pvt Ltd, we deliver advanced design and engineering for FCC Main Fractionators, the core separation unit of the Fluid Catalytic Cracking system.

Our focus is on efficient recovery of valuable products, operational stability, and long equipment life under high-temperature, high-fouling conditions. With a deep understanding of FCC process dynamics, we support greenfield projects, revamps, and performance optimization initiatives across refineries worldwide.

What is an FCC Main Fractionator?

The FCC Main Fractionator receives high-temperature cracked vapors from the reactor and separates them into multiple product streams, typically:

  • Overhead Gasoline (Light & Heavy Naphtha)
  • Light Cycle Oil (LCO)
  • Heavy Cycle Oil (HCO)
  • Slurry Oil / Clarified Oil (CLO)

Efficient operation ensures high yields of valuable products while managing pressure, temperature, and fouling challenges.

Our Fractionator Solutions
  • Custom-Engineered Column Designs
    Tailored internals, trays, or structured packing based on feed rates and product cut points.
  • Fouling-Resistant Systems
    Optimized for long run lengths, coke minimization, and easy cleaning access.
  • Heat Integration & Side Draw Systems
    Energy recovery with side-strippers, pumparound circuits, and feed interchanges.
  • Revamp & Retrofit Services
    Column upgrades, bottleneck removal, or material changes to suit new product slates.
Our Capabilities
  • Process & Hydraulic Design
  • CFD Modeling & Performance Studies
  • Column Internals Supply (Trays, Packing, Distributors)
  • EPC & Modular Column Fabrication
  • Field Services, Turnaround Support & Debottlenecking
Why VSBP?
  • Deep expertise in FCC unit design & operation
  • Custom solutions for refinery-specific challenges
  • Proven reliability under high-temperature fouling conditions
  • Global project delivery experience
  • Full EPC or revamp-based execution