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Flare Gas System

Emission Control. Operational Safety. Energy Recovery.

VSBP Process Engineering & Equipment Mart Pvt Ltd is a trusted provider of Flare Gas Systems engineered for reliable, safe, and environmentally compliant disposal of excess hydrocarbons in process industries.

Whether for routine operations, emergency relief, or startup/shutdown events, our systems are designed to meet the highest safety, efficiency, and emissions standards.

From basic flare headers to complete Flare Gas Recovery Units (FGRUs), we deliver tailored solutions for refineries, petrochemical plants, and gas processing facilities worldwide.

What is a Flare Gas System?

A Flare Gas System safely combusts or recovers excess hydrocarbon gases released from process units during pressure relief, venting, or upsets. The system typically includes:

  • Flare Stack or Ground Flare
  • Flare Header Network
  • Knockout Drums
  • Flare Tip & Pilots
  • Seals, Burners & Ignition Systems
  • Flare Gas Recovery (optional)

Flare systems are critical for preventing overpressure, ensuring safe operation, and reducing environmental impact.

Our Flare System Solutions
  • Elevated & Ground Flare Systems

Engineered to handle wide flow ranges with smokeless operation and high reliability.

  • Flare Gas Recovery Units (FGRUs)

Capture and reuse valuable hydrocarbon gases to reduce flaring and emissions.

  • Emergency Relief & Blowdown Systems

Designed for API 521 compliance and safe handling of large relief scenarios.

  • Modular Flare Packages

Skid-mounted systems for fast-track deployment in remote or offshore locations.

Our Capabilities
  • Flare System Sizing & Design Studies
  • Hydraulic & Dynamic Simulation (HYSYS, Flarenet)
  • Flare Tip & Burner Selection
  • Detailed Engineering & Fabrication
  • EPC, Commissioning & Compliance Testing
  • Flare Audits, Revamps & Upgrades